Optimization of Extrusion Variables and Maleic Anhydride Content on Biopolymer Blends Based on Poly(hydroxybutyrate-co-hydroxyvalerate)/Poly(vinyl acetate) with Tapioca Starch

Poly(3-hyroxybutyrate-co-3-hydroxyvalerate) (PHBV), poly(vinyl acetate) (PVAc), and tapioca starch are environment-friendly materials. The present study used these materials to produce biodegradable plastic pellets by melt extrusion. The tapioca starch content of composite formulations, the maleic anhydride content, and the screw speed of the extruder were chosen as variables for the extrusion process. A Box-Behnken response surface design was used to establish mathematical models to predict the relationship between the operating variables and the objective attributes (tensile strength, elongation at break, and water absorption) of the blends. Blend morphology was also assessed. The regression coefficients revealed that the extrusion parameters most significantly affecting extrudate responses were tapioca starch content and maleic anhydride content, both showing significant (p < 0.01) linear effects. The results of the analysis of variance found the models are in good agreement with experimental results as informed by high correlation coefficients (R(2) > 0.9), with no significant lack of fit. From the numerical analysis, optimized operating variables (20.13% tapioca starch content, 10.14% maleic anhydride content, and a screw speed of 41.3 rpm) produced a product with optimum values of 16.4 MPa tensile strength, 13.2% elongation at break, and 30.94% water absorption.