Mass-Production and Characterizations of Polyvinyl Alcohol/Sodium Alginate/Graphene Porous Nanofiber Membranes Using Needleless Dynamic Linear Electrospinning

The aim of this study was to investigate the feasibility of large-scale preparation of porous polyvinyl alcohol/sodium alginate/graphene (Gr) (Gr-AP) nanofiber membranes using a copper wire needleless dynamic linear electrode electrospinning machine. Furthermore, the effects of Gr concentrations (0, 0.0375, 0.075, 0.25, 0.5, and 0.75 wt.%) on the morphology, electrical, hydrophilicity and thermal properties were evaluated. Results indicate that the dynamic linear electrospun Gr-AP membranes have a high yield of 1.25 g/h and are composed of porous finer nanofibers with a diameter of 141 ± 31 nm. Gr improved the morphology, homogeneity, hydrophobicity and thermal stability of Gr-AP nanofiber membranes. The critical conductive threshold is 0.075 wt.% for Gr, which provides the nanofiber membranes with an even distribution of diameter, an optimal conductivity, good hydrophilicity, appropriate specific surface area and optimal thermal stability. Therefore, needleless dynamic linear electrospinning is beneficial to produce high quality Gr-AP porous nanofiber membranes, and the optimal parameters can be used in artificial nerve conduits and serve as a valuable reference for mass production of nanofiber membranes.