On-Demand Multi-Resolution Liquid Alloy Printing Based on Viscoelastic Flow Squeezing

Recently, high-resolution patterning techniques of stretchable electronics advanced extensively. An important trend is to fabricate complex circuits with varied sizes in a small area, which is a technical challenge to current conductive ink printing technologies. Here, we introduce a new strategy for multi-resolution liquid alloy printing, which can tune the resolution of printed liquid alloy trace in real time with the squeezing effect of compound viscoelastic flow. A newly developed coaxial nozzle with the inner nozzle extension (CNINE) is used to wrap and squeeze liquid alloy steadily and effectively. By controlling the working parameters and compound flow properties, liquid alloy patterns with different widths are obtained continuously. This work offers a new way to rapidly manufacture complex stretchable electronics patterning in multi-resolution.