Evolution of Filament-Shaped Porous Structure in Polycarbonate by Stretching under Carbon Dioxide

We found that a filament-shaped porous structure with periodic distance was obtained in polycarbonate for optical disk grade (OD-PC) film by stretching under compressed carbon dioxide (CO(2)). The evolution of the characteristic porous structure was investigated by in situ observation during the stretching under compressed CO(2) and the optical microscopic observation of the stretched specimen. The voids were obtained under high CO(2) pressure as in the case of elevated temperature, suggesting that the evolution of the voids was caused by crazing due to chain disentanglement by accelerated molecular motion owing to the plasticization effect of CO(2). The filament-shaped voids were initiated at around the yielding point and increased continuously by nucleation in the matrix around the surface of the pre-existing voids. The shape of the voids did not change to an ellipsoidal one during stretching due to suppression of the craze opening by the hydrostatic pressure effect. The stretching of the CO(2)-absorbed depressurized OD-PC revealed that the initiation of the voids was not only caused by the plasticization effect, but the hydrostatic pressure effect was also required.