Two flow stress models for describing hot deformation behavior of AISI-1045 medium carbon steel at elevated temperatures

In materials processing, practical understanding of materials behavior at elevated temperatures and high strain rates is necessary for modeling the real system behavior. The tensile deformation behavior of AISI-1045 steel material is investigated at deformation temperatures (923−1223 K) and strain rates (0.05−1.0 s(−1)). This paper proposes a detailed research to characterize the material flow behavior based on modified Johnson-Cook (JC) and Zerilli-Armstrong (ZA) models, respectively, as well as the predictability of these two models are discussed. The experimental flow stress-strain data are employed to fit the constitutive equations to estimate the elected model material parameters. To demonstrate the validity and the accuracy of the proposed models, the model adequacies such as coefficient of determination and average absolute relative error are discussed. From the observation made, the authors found that the modified ZA model is more appropriate for predicting the material behavior as the predicted flow stress data and the experimental data displayed better correlation among them. To make this point more concrete, random experiments are conducted to validate the proposed constitutive models and the obtained results also show that the developed modified ZA model exhibits a better relationship with the experimental data. Overall, the proposed research work can be used as an efficient tool in the initial design of numerical model to accurately replicate the experiment in order to save time and cost.