Highly Active and Durable Cu(x)Au((1–x)) Ultrathin-Film Catalysts for Nitrate Electroreduction Synthesized by Surface-Limited Redox Replacement

[Image: see text] Cu(x)Au((1–x)) bimetallic ultrathin-film catalysts for nitrate electroreduction have been synthesized using electrochemical atomic layer deposition by surface-limited redox replacement of Pb underpotentially deposited layer. Controlled by the ratio of [Cu(2+)] ions and [AuCl(4)(–)] complex in the deposition solution, the alloy film composition (atomic fraction, x in the range of 0.5–1) has been determined by X-ray photoelectron spectroscopy and indirectly estimated by anodic stripping voltammetry. The catalytic activity and durability of Cu(x)Au((1–x)) thin films, Cu thin film, and bulk Cu have been studied by one- and multiple-cycle voltammetry. The synthesized Cu(x)Au((1–x)) thin films feature up to two times higher nitrate electroreduction activity in acidic solution compared to bulk and thin-film Cu counterparts. Highest activity has been measured with a Cu(0.70)Au(0.30) catalyst. Durability tests have demonstrated that Cu thin films undergo rapid deactivation losing 65% of its peak activity for 92 cycles, whereas Cu(0.70)Au(0.30) catalysts lose only 45% of their top performance. The significantly better durability of alloy films can be attributed to effective resistance to poisoning and/or hindered dissolution of Cu active centers. It has been also found that both Cu(x)Au((1–x)) and pure Cu thin films show best electroreduction activity at lowest pH.