Supramolecular Route for Enhancing Polymer Electrospinnability

[Image: see text] Electrospinning of polymers typically requires high solution concentrations necessitated by the requirement of sufficient chain overlaps to achieve the required viscoelastic properties. Here, we report on a novel supramolecular approach, involving polymer/surfactant complexes, which allows for a significant reduction in the solution concentration of polymer for electrospinning. The approach involved supramolecular complexation of poly(4-vinylpyridine) (P4VP) with a surfactant, dodecylbenzenesulfonic acid (DBSA), via ionic interactions. The supramolecular complexation of P4VP with DBSA led to a significant increase in the solution viscosity even at a DBSA/4VP molar ratio as low as 0.05. Furthermore, the solution viscosity of the P4VP/DBSA complex increased significantly with the DBSA/4VP molar ratio. The increase in the viscosity for the P4VP/DBSA complexes was plausibly due to the formation of physical cross-links between P4VP chains driven by hydrophobic interactions between the surfactant tails. The formation of such physical cross-links led to a significant decrease in the solution concentration needed for the onset of semidilute entangled regime. Thus, the P4VP/DBSA complexes could be electrospun at a much lower concentration. The critical solution concentration to obtain bead-free uniform nanofibers of P4VP/DBSA complexes in dimethylformamide was reduced to 12% (w/v), which was not possible for neat P4VP solution even up to approximately 35% (w/v). Furthermore, small-angle X-ray scattering and polarized optical microscopy results revealed that the electrospun nanofibers of P4VP/DBSA complexes self-assembled in lamellar mesomorphic structures similar to that observed in bulk. However, the electrospun nanofibers exhibited significantly improved lamellar order, which was plausibly facilitated by the preferred orientation of P4VP chains along the fiber axis.