Patterning Metal Nanowire-Based Transparent Electrodes by Seed Particle Printing

[Image: see text] This article describes a unique combination of inkjet printing of functional materials with an intricate self-assembly process. Gold–silver nanowire (NW) mesh films were produced by a sequential deposition process, in which small metal seed nanoparticle film was deposited at desired areas by inkjet printing, followed by coating with a thin film of NW growth solution. Two different types of NW growth solutions were used: the first, based on benzylhexadecyldimethylammonium chloride, exhibited a bulk solution growth mode and was thus suitable for coverage of large uniform areas. The second type was based on hexadecyltrimethylammonium bromide, which induced NW growth confined to the substrate–solution interface and thus enabled patterning of small transparent electrode features, which have the same dimensions as the deposited seed droplets. A selective silver plating bath was used to thicken the ultrathin NWs, stabilize them, and reduce the sheet resistance, resulting in films with sheet resistance in the range of 20–300 Ω/sq, 86–95% light transmission, and a relatively low haze. This simple patterning method of the NW film works at ambient conditions on many different types of substrates and has the potential to replace the conventional photolithography used for indium tin oxide patterning for applications such as touch sensors and flexible/stretchable electronics.