Moiré-fringeless Transparent Conductive Films with a Random Serpentine Network of Medium-Field Electrospun, Chemically Annealed Silver Microfibres

Low-cost flexible transparent conductive films (TCFs) with direct writing of metal grids have been explored as a promising alternative to conventional indium-tin-oxide-based TCFs for future flexible electronics. However, flexible TCFs have raised technical concerns because of their disadvantages, such as low resolution, low productivity, poor optoelectrical performance, poor thermal stability, and adverse moiré fringes, which primarily arise from the superposition of periodic patterns. Herein, a facile and highly productive method to fabricate moiré-fringeless TCFs with good optoelectrical characteristics and excellent thermal stability is presented using a single-pass printed random serpentine network of medium-field electrospun silver microfibres (AgMFs) with a line width of 2.32 ± 0.97 μm by exploiting the random serpentine motion of medium-field electrospinning, enabling moiré-fringeless TCFs. The electrical in-plane anisotropy of the TCFs can be kept well below 110.44 ± 1.26% with the in situ junction formation of the AgMFs in the transverse direction. Combined thermal and chemical annealing of the AgMFs enables high productivity by reducing the thermal annealing time by 40%. The good optoelectrical performance, fair electrical in-plane anisotropy, high productivity, and superior thermal stability of the TCFs with the single-pass printed random serpentine network of medium-field electrospun AgMFs are suitable properties for flexible electronics such as ultra-large digital signage with LEDs.