FeNxC Based Catalysts Prepared by the Calcination of Iron-Ethylenediamine@Polyaniline as the Cathode-Catalyst of Proton Exchange Membrane Fuel Cell

Calcinated tris(ethylenediamine)iron(III) chloride was used as a non-precious metal catalyst (NPMCs) for a proton exchanged membrane fuel cell (PEMFC) under the protection of polyaniline (PANI), which behaves as both nitrogen source and carbon supporter. The optimal ratio of FeCl(3)/EDA was found to be close to 1/3 under the consideration of the electrocatalytic performance, such as better oxygen reduction reaction (ORR) and higher power density. Two-stage calcination, one at 900 °C in N(2) and the other at 800 °C in mixed gases of N(2) and NH(3), result in an FeNxC catalyst (FeNC-900-800-A) with pretty high specific surface area of 1098 m(2)·g(−1) covered with both micro- and mesopores. The ORR active sites focused mainly on Fe–Nx bonding made of various pyridinic, pyrrolic, and graphitic N-s after calcination. The max. power density reaches 140 mW·cm(−2) for FeNC-900-800-A, which is superior to other FeNxC catalysts, experiencing only one-stage calcination in N(2). The FeNxC demonstrates only 10 mV half-wave-voltage (HWV) loss at 1600 rpm after 1000 redox cycles, as compared to be 27 mV for commercial Pt/C catalyst in the durability test.