Microstructure analysis and mechanical properties of phosphorus-reinforced ZCuPb20Sn5 alloy

An investigation was carried out to assess the effect of the P content on the microstructure and mechanical properties of ZCuPb20Sn5 alloy. Alloys of various compositions, (0.05, 0.1, 0.2, 0.3, 0.5% wt.% P) were melted in a melting furnace under 1200 °C and cast into metal mould, the hardness, strength and elongation of alloy castings which adding P or not in melting process were tested and the casting mircostructure was analyzed. The results show that the second phase appeared and gradually increased in amount with the content of P elements increased. Also, the microstructure of ZCuPb20Sn5 alloy was refined, and the average size of lead inclusions was reduced and formed a dispersed network of eutectoid inclusions.The addition of P had a beneficial effect on the microstructure and properties of ZCuPb20Sn5 alloy. The hardness and tensile strength of ZCuPb20Sn5 alloy increased, but the elongation increased at first, then decreased, when the P content increased. When the P content was less than 0.1 wt.%, the functions of phosphorous copper mainly was used as a deoxidizing initial gas, but when exceeded 0.1 wt.%, a second phase reinforcing particle formed with copper or nickel together, which improved the mechanical properties of the alloy. However, the elongation was lowered due to the brittle phosphide phase.