Preparation of Biomorphic Porous SiC Ceramics from Bamboo by Combining Sol–Gel Impregnation and Carbothermal Reduction

This study investigated the feasibility of using bamboo to prepare biomorphic porous silicon carbide (bio-SiC) ceramics through a combination of sol–gel impregnation and carbothermal reduction. The effects of sintering temperature, sintering duration, and sol–gel impregnation cycles on the crystalline phases and microstructure of bio-SiC were investigated. X-ray diffraction patterns revealed that when bamboo charcoal–SiO(2) composites (BcSiCs) were sintered at 1700 °C for more than 2 h, the resulting bio-SiC ceramics exhibited significant β-SiC diffraction peaks. In addition, when the composites were sintered at 1700 °C for 2 h, scanning electron microscopy micrographs of the resulting bio-SiC ceramic prepared using a single impregnation cycle showed the presence of SiC crystalline particles and nanowires in the cell wall and cell lumen of the carbon template, respectively. However, bio-SiC prepared using three and five repeated cycles of sol–gel impregnation exhibited a foam-like microstructure compared with that prepared using a single impregnation cycle. Moreover, high-resolution transmission electron microscopy and selected area electron diffraction revealed that the atomic plane of the nanowire of bio-SiC prepared from BcSiCs had a planar distance of 0.25 nm and was perpendicular to the (111) growth direction. Similar results were observed for the bio-SiC ceramics prepared from bamboo–SiO(2) composites (BSiCs). Accordingly, bio-SiC ceramics can be directly and successfully prepared from BSiCs, simplifying the manufacturing process of SiC ceramics.