Stress Estimation Using Digital Image Correlation with Compensation of Camera Motion-Induced Error

Measurement of stress levels from an in-service structure can provide important and useful information regarding the current state of a structure. The stress relaxation method (SRM) is the most conventional and practical method, which has been widely accepted for measuring residual stresses in metallic materials. The SRM showed strong potential for stress estimation of civil engineering structures, when combined with digital image correlation (DIC). However, the SRM/DIC methods studied thus far have practical issues regarding camera vibration during hole drilling. To minimize the error induced by the camera motion, the imaging system is installed at a distance from the specimen resulting in the low pixel density and the large extent of the inflicted damage. This study proposes an SRM/DIC-based stress estimation method that allows the camera to be removed during hole drilling and relocated to take the after-drilling image. Since the imaging system can be placed as close to the specimen as possible, a high pixel density can be achieved such that subtle displacement perturbation introduced by a small damage can be acquired by DIC. This study provides a detailed mathematical formulation for removing the camera relocation-induced false displacement field in the DIC result. The proposed method is validated numerically and experimentally.