Effects of Rotary Swaging Parameters and Artificial Ageing on Mechanical Properties and Microstructure of 2024 Precipitation-Hardenable Aluminium Alloy

This work concerns mechanical properties in relation to microstructural changes in hardenable EN AW-2024 aluminium alloy in wrought and heat treated condition. The treated material benefits from synergistic effects of hardening mechanisms. Grain boundary strengthening and work hardening were activated in this material by rotary swaging. Rotary swaging is a method which shows great promise for industrial use. Precipitation hardening was achieved thanks to the material’s age hardening ability. First, the material was artificially-aged in a furnace at 140–180 °C. Second, natural ageing was used. Mechanical properties of the as-treated material were tested and microstructural processes were explored using electron microscopy and differential scanning calorimetry. The treatment route which delivered the best results was as follows: solution annealing 500 °C/1 h + water cooling + rotary swaging + artificial ageing 160 °C/21 h. This led to a yield strength close to 640 MPa, and ultimate strength above 660 MPa, and elongation of 8%. Electron backscatter diffraction observation revealed that in this condition, the ratio of Low-angle to High-angle grain boundaries is 80:20. The microstructure contains both T-phase in the interior of grains, whose particles are normally oval-shaped, and S-phase, which is present in two shapes: small oval particles or coherent needles aligned to <100> direction.