High-Performance Gas Sensor of Polyaniline/Carbon Nanotube Composites Promoted by Interface Engineering

Inspired by the enhanced gas-sensing performance by the one-dimensional hierarchical structure, one-dimensional hierarchical polyaniline/multi-walled carbon nanotubes (PANI/CNT) fibers were prepared. Interestingly, the simple heating changed the sensing characteristics of PANI from p-type to n-type and n-type PANI and p-type CNTs form p–n hetero junctions at the core–shell interface of hierarchical PANI/CNT composites. The p-type PANI/CNT (p-PANI/CNT) and n-type PANI/CNT (n-PANI/CNT) performed the higher sensitivity to NO(2) and NH(3), respectively. The response times of p-PANI/CNT and n-PANI/CNT to 50 ppm of NO(2) and NH(3) are only 5.2 and 1.8 s, respectively, showing the real-time response. The estimated limit of detection for NO(2) and NH(3) is as low as to 16.7 and 6.4 ppb, respectively. After three months, the responses of p-PANI/CNT and n-PANI/CNT decreased by 19.1% and 11.3%, respectively. It was found that one-dimensional hierarchical structures and the deeper charge depletion layer enhanced by structural changes of PANI contributed to the sensitive and fast responses to NH(3) and NO(2). The formation process of the hierarchical PANI/CNT fibers, p–n transition, and the enhanced gas-sensing performance were systematically analyzed. This work also predicts the development prospects of cost-effective, high-performance PANI/CNT-based sensors.