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Smart Build-Plate for Metal Additive Manufacturing Processes
This paper discusses the development, processing steps, and evaluation of a smart build-plate or baseplate tool for metal additive manufacturing technologies. This tool uses an embedded high-definition fiber optic sensing fiber to measure strain states from temperature and residual stress within the...
Autores principales: | , , , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2020
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7013539/ https://www.ncbi.nlm.nih.gov/pubmed/31936408 http://dx.doi.org/10.3390/s20020360 |
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author | Hehr, Adam Norfolk, Mark Kominsky, Dan Boulanger, Andrew Davis, Matthew Boulware, Paul |
author_facet | Hehr, Adam Norfolk, Mark Kominsky, Dan Boulanger, Andrew Davis, Matthew Boulware, Paul |
author_sort | Hehr, Adam |
collection | PubMed |
description | This paper discusses the development, processing steps, and evaluation of a smart build-plate or baseplate tool for metal additive manufacturing technologies. This tool uses an embedded high-definition fiber optic sensing fiber to measure strain states from temperature and residual stress within the build-plate for monitoring purposes. Monitoring entails quality tracking for consistency along with identifying defect formation and growth, i.e., delamination or crack events near the build-plate surface. An aluminum alloy 6061 build-plate was manufactured using ultrasonic additive manufacturing due to the process’ low formation temperature and capability of embedding fiber optic sensing fiber without damage. Laser-powder bed fusion (L-PBF) was then used to print problematic geometries onto the build-plate using AlSi10Mg for evaluation purposes. The tool identified heat generation, delamination onset, and delamination growth of the printed L-PBF parts. |
format | Online Article Text |
id | pubmed-7013539 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2020 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-70135392020-03-09 Smart Build-Plate for Metal Additive Manufacturing Processes Hehr, Adam Norfolk, Mark Kominsky, Dan Boulanger, Andrew Davis, Matthew Boulware, Paul Sensors (Basel) Article This paper discusses the development, processing steps, and evaluation of a smart build-plate or baseplate tool for metal additive manufacturing technologies. This tool uses an embedded high-definition fiber optic sensing fiber to measure strain states from temperature and residual stress within the build-plate for monitoring purposes. Monitoring entails quality tracking for consistency along with identifying defect formation and growth, i.e., delamination or crack events near the build-plate surface. An aluminum alloy 6061 build-plate was manufactured using ultrasonic additive manufacturing due to the process’ low formation temperature and capability of embedding fiber optic sensing fiber without damage. Laser-powder bed fusion (L-PBF) was then used to print problematic geometries onto the build-plate using AlSi10Mg for evaluation purposes. The tool identified heat generation, delamination onset, and delamination growth of the printed L-PBF parts. MDPI 2020-01-08 /pmc/articles/PMC7013539/ /pubmed/31936408 http://dx.doi.org/10.3390/s20020360 Text en © 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Hehr, Adam Norfolk, Mark Kominsky, Dan Boulanger, Andrew Davis, Matthew Boulware, Paul Smart Build-Plate for Metal Additive Manufacturing Processes |
title | Smart Build-Plate for Metal Additive Manufacturing Processes |
title_full | Smart Build-Plate for Metal Additive Manufacturing Processes |
title_fullStr | Smart Build-Plate for Metal Additive Manufacturing Processes |
title_full_unstemmed | Smart Build-Plate for Metal Additive Manufacturing Processes |
title_short | Smart Build-Plate for Metal Additive Manufacturing Processes |
title_sort | smart build-plate for metal additive manufacturing processes |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7013539/ https://www.ncbi.nlm.nih.gov/pubmed/31936408 http://dx.doi.org/10.3390/s20020360 |
work_keys_str_mv | AT hehradam smartbuildplateformetaladditivemanufacturingprocesses AT norfolkmark smartbuildplateformetaladditivemanufacturingprocesses AT kominskydan smartbuildplateformetaladditivemanufacturingprocesses AT boulangerandrew smartbuildplateformetaladditivemanufacturingprocesses AT davismatthew smartbuildplateformetaladditivemanufacturingprocesses AT boulwarepaul smartbuildplateformetaladditivemanufacturingprocesses |