Assessment of the Impact of Inaccuracy and Variability of Material and Selected Technological Factors on Physical and Mechanical Properties of Fresh Masonry Mortars and Plasters

The article presented the analysis of the impact that various kinds of technological inaccuracies have on the properties of fresh masonry mortars and plasters. Analyzed were the inaccuracies in dosing of mortar components, namely, water, lime, and air-entraining plasticizing admixture (APA) (±10% of mass), and the effect of variable technological conditions, namely, different mixing intensity (fast, slow, normal) and temperature (5 °C, 20 °C, and 35 °C) during first 72 h after mixing. The impact of differences in the properties of cement and aerial (hydrated) lime originating from different manufacturers was also analyzed. The impact of these factors was determined for consistency, density, air content, compressive, and flexural strength. The sensitivity to changes in the analyzed properties was determined by the coefficient of variation. Changes in the dosing of constituents, mixing speed, and temperature adversely affected strength properties. For mortars with APA, these changes exceeded 20% and reached 40%. The greatest impact was evident in the consistency, especially with an excess of APA, where changes ranged from 6% to 80%. The results showed greater resistance of cement-lime mortars to changing selected technological conditions and errors in measuring the amount of ingredients than mortars with air-entraining plasticizing admixture (APA).