Effect of sp(3) Content on Adhesion and Tribological Properties of Non-Hydrogenated DLC Films

Non-hydrogenated diamond-like carbon (DLC) films with various ratios of sp(3)/sp(2) were prepared on cemented carbide YG8 with DC magnetron sputtering technology. A pure graphite target was selected as the carbon source. Before DLC deposition, a surface etching pretreatment was carried out by mid-frequency magnetron sputtering method, using Ti atoms to improve adhesion strength. The ratios of sp(3)/sp(2) were adjusted by bias voltages. In order to investigate the effect of the ratio of sp(3)/sp(2) on adhesion and tribological properties, Raman spectra, XPS spectra, adhesion scratch test and ball-on-disk dry friction tests were applied. The results indicated that the ratio of sp(3)/sp(2) fluctuated with bias voltage, increasing in the range of 0.74 to 0.98. The adhesion strength decreased from 31.5 to 18.4 N with the increasing ratio of sp(3)/sp(2), while the friction coefficient rose in DLC-Si3N4 and dropped in DLC-Ti6Al4V. For DLC-Ti6Al4V, the oxidation of Ti6Al4V had a greater influence than graphitization of DLC. The hard oxides of Ti6Al4V broke the graphite transfer layer leading to a high friction coefficient. The wear rate was approximately linearly related to bias voltage. The coefficients of the linear regression equation were influenced by different friction materials. The adhesion strength and the friction coefficient were fitted as a function of the ratio of sp(3)/sp(2).