Synergistically applying 1‐D modeling and CFD for designing industrial scale bubble column syngas bioreactors

The reduction of greenhouse gas emissions and future perspectives of circular economy ask for new solutions to produce commodities and fine chemicals. Large‐scale bubble columns operated by gaseous substrates such as CO, CO(2), and H(2) to feed acetogens for product formations could be promising approaches. Valid in silico predictions of large‐scale performance are needed to dimension bioreactors properly taking into account biological constraints, too. This contribution deals with the trade‐off between sophisticated spatiotemporally resolved large‐scale simulations using computationally intensive Euler–Euler and Euler–Lagrange approaches and coarse‐grained 1‐D models enabling fast performance evaluations. It is shown that proper consideration of gas hold‐up is key to predict biological performance. Intrinsic bias of 1‐D models can be compensated by reconsideration of Sauter diameters derived from uniquely performed Euler–Lagrange computational fluid dynamics.