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Non-cuttable material created through local resonance and strain rate effects

We have created a new architected material, which is both highly deformable and ultra‐resistant to dynamic point loads. The bio-inspired metallic cellular structure (with an internal grid of large ceramic segments) is non-cuttable by an angle grinder and a power drill, and it has only 15% steel dens...

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Autores principales: Szyniszewski, Stefan, Vogel, Rene, Bittner, Florian, Jakubczyk, Ewa, Anderson, Miranda, Pelacci, Manuel, Chinedu, Ajoku, Endres, Hans-Josef, Hipke, Thomas
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Nature Publishing Group UK 2020
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7371712/
https://www.ncbi.nlm.nih.gov/pubmed/32686707
http://dx.doi.org/10.1038/s41598-020-65976-0
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author Szyniszewski, Stefan
Vogel, Rene
Bittner, Florian
Jakubczyk, Ewa
Anderson, Miranda
Pelacci, Manuel
Chinedu, Ajoku
Endres, Hans-Josef
Hipke, Thomas
author_facet Szyniszewski, Stefan
Vogel, Rene
Bittner, Florian
Jakubczyk, Ewa
Anderson, Miranda
Pelacci, Manuel
Chinedu, Ajoku
Endres, Hans-Josef
Hipke, Thomas
author_sort Szyniszewski, Stefan
collection PubMed
description We have created a new architected material, which is both highly deformable and ultra‐resistant to dynamic point loads. The bio-inspired metallic cellular structure (with an internal grid of large ceramic segments) is non-cuttable by an angle grinder and a power drill, and it has only 15% steel density. Our architecture derives its extreme hardness from the local resonance between the embedded ceramics in a flexible cellular matrix and the attacking tool, which produces high-frequency vibrations at the interface. The incomplete consolidation of the ceramic grains during the manufacturing also promoted fragmentation of the ceramic spheres into micron-size particulate matter, which provided an abrasive interface with increasing resistance at higher loading rates. The contrast between the ceramic segments and cellular material was also effective against a waterjet cutter because the convex geometry of the ceramic spheres widened the waterjet and reduced its velocity by two orders of magnitude. Shifting the design paradigm from static resistance to dynamic interactions between the material phases and the applied load could inspire novel, metamorphic materials with pre-programmed mechanisms across different length scales.
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spelling pubmed-73717122020-07-22 Non-cuttable material created through local resonance and strain rate effects Szyniszewski, Stefan Vogel, Rene Bittner, Florian Jakubczyk, Ewa Anderson, Miranda Pelacci, Manuel Chinedu, Ajoku Endres, Hans-Josef Hipke, Thomas Sci Rep Article We have created a new architected material, which is both highly deformable and ultra‐resistant to dynamic point loads. The bio-inspired metallic cellular structure (with an internal grid of large ceramic segments) is non-cuttable by an angle grinder and a power drill, and it has only 15% steel density. Our architecture derives its extreme hardness from the local resonance between the embedded ceramics in a flexible cellular matrix and the attacking tool, which produces high-frequency vibrations at the interface. The incomplete consolidation of the ceramic grains during the manufacturing also promoted fragmentation of the ceramic spheres into micron-size particulate matter, which provided an abrasive interface with increasing resistance at higher loading rates. The contrast between the ceramic segments and cellular material was also effective against a waterjet cutter because the convex geometry of the ceramic spheres widened the waterjet and reduced its velocity by two orders of magnitude. Shifting the design paradigm from static resistance to dynamic interactions between the material phases and the applied load could inspire novel, metamorphic materials with pre-programmed mechanisms across different length scales. Nature Publishing Group UK 2020-07-20 /pmc/articles/PMC7371712/ /pubmed/32686707 http://dx.doi.org/10.1038/s41598-020-65976-0 Text en © The Author(s) 2020 Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons license, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons license and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.
spellingShingle Article
Szyniszewski, Stefan
Vogel, Rene
Bittner, Florian
Jakubczyk, Ewa
Anderson, Miranda
Pelacci, Manuel
Chinedu, Ajoku
Endres, Hans-Josef
Hipke, Thomas
Non-cuttable material created through local resonance and strain rate effects
title Non-cuttable material created through local resonance and strain rate effects
title_full Non-cuttable material created through local resonance and strain rate effects
title_fullStr Non-cuttable material created through local resonance and strain rate effects
title_full_unstemmed Non-cuttable material created through local resonance and strain rate effects
title_short Non-cuttable material created through local resonance and strain rate effects
title_sort non-cuttable material created through local resonance and strain rate effects
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7371712/
https://www.ncbi.nlm.nih.gov/pubmed/32686707
http://dx.doi.org/10.1038/s41598-020-65976-0
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