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The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process

Ensuring optimal turning conditions has a huge impact on the quality and properties of the machined surface. The condition of the cutting tool is one of the factors to achieve this goal. In order to control its wear during the turning process, monitoring was used. In this study, the acoustic emissio...

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Detalles Bibliográficos
Autores principales: Dudzik, Krzysztof, Labuda, Wojciech
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2020
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7372469/
https://www.ncbi.nlm.nih.gov/pubmed/32629870
http://dx.doi.org/10.3390/ma13132926
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author Dudzik, Krzysztof
Labuda, Wojciech
author_facet Dudzik, Krzysztof
Labuda, Wojciech
author_sort Dudzik, Krzysztof
collection PubMed
description Ensuring optimal turning conditions has a huge impact on the quality and properties of the machined surface. The condition of the cutting tool is one of the factors to achieve this goal. In order to control its wear during the turning process, monitoring was used. In this study, the acoustic emission method and measure of cutting forces during turning were used for monitoring that process. The research was carried out on a universal lathe center (CU500MRD type) using a Kistler dynamometer with assembled removable insert CCET09T302R-MF by DIJET Industrial CO., LTD. A dynamometer allows to measure forces Fx (radial force), Fy (feed force) and Fz (cutting force). The turning process was performed on a shaft with 60 mm diameter made of 304L stainless steel. The AE research was carried at Physical Acoustics Corporation with the kit that includes: recorder USB AE Node, preamplifier, AE-sensor VS 150M and computer with dedicated software used for recording and analyzing AE data. The aim of this paper is to compare selected diagnostic methods: acoustic emission and cutting forces measurement for monitoring wear of cutting tool edge. Analysis of the research results showed that both selected methods of monitoring the turning process allowed the determination of the beginning of the tool damage process.
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spelling pubmed-73724692020-08-05 The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process Dudzik, Krzysztof Labuda, Wojciech Materials (Basel) Article Ensuring optimal turning conditions has a huge impact on the quality and properties of the machined surface. The condition of the cutting tool is one of the factors to achieve this goal. In order to control its wear during the turning process, monitoring was used. In this study, the acoustic emission method and measure of cutting forces during turning were used for monitoring that process. The research was carried out on a universal lathe center (CU500MRD type) using a Kistler dynamometer with assembled removable insert CCET09T302R-MF by DIJET Industrial CO., LTD. A dynamometer allows to measure forces Fx (radial force), Fy (feed force) and Fz (cutting force). The turning process was performed on a shaft with 60 mm diameter made of 304L stainless steel. The AE research was carried at Physical Acoustics Corporation with the kit that includes: recorder USB AE Node, preamplifier, AE-sensor VS 150M and computer with dedicated software used for recording and analyzing AE data. The aim of this paper is to compare selected diagnostic methods: acoustic emission and cutting forces measurement for monitoring wear of cutting tool edge. Analysis of the research results showed that both selected methods of monitoring the turning process allowed the determination of the beginning of the tool damage process. MDPI 2020-06-30 /pmc/articles/PMC7372469/ /pubmed/32629870 http://dx.doi.org/10.3390/ma13132926 Text en © 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Dudzik, Krzysztof
Labuda, Wojciech
The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title_full The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title_fullStr The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title_full_unstemmed The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title_short The Possibility of Applying Acoustic Emission and Dynamometric Methods for Monitoring the Turning Process
title_sort possibility of applying acoustic emission and dynamometric methods for monitoring the turning process
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7372469/
https://www.ncbi.nlm.nih.gov/pubmed/32629870
http://dx.doi.org/10.3390/ma13132926
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