Design of the VRLA Battery Real-Time Monitoring System Based on Wireless Communication

The VRLA (valve-regulated lead-acid) battery is an important part of a direct current (DC) power system. In order to resolve issues of large volume, complicated wiring, and single function for a battery monitoring system at present, we propose to build a novel intelligent-health-monitoring system. The system is based on the ZigBee wireless communication module for collecting voltage, temperature, internal resistance, and battery current in real-time. A general packet radio service (GPRS) network is employed for interacting data with the cloud-monitoring platform. The system can predict the remaining capacity of the battery combined with the software algorithm for realizing real-time monitoring of the battery’s health status and fault-warning, providing a basis for ensuring the safe and reliable operation of the battery. In addition, the system effectively integrates most of the circuits of the battery status collector onto one chip, which greatly reduces the size and the power consumption of the collector and also provides a possibility for embedding each VRLA battery with a chip that can monitor the health status during the whole life. The test results indicate that the system has the characteristics of real-time monitoring, high precision, small-volume, and comprehensive functions.