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Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation
The objective of these studies is to verify and validate the improvement in the inter-tablet coating uniformity for an industrially commercialized coated tablet, without involving changes in the approved registration dossier. Using the CPP (critical process parameters) determined from previous retro...
Autores principales: | , , , , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2020
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7465942/ https://www.ncbi.nlm.nih.gov/pubmed/32784621 http://dx.doi.org/10.3390/pharmaceutics12080743 |
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author | Galí, Albert Ascaso, Magda Nardi-Ricart, Anna Suñé-Pou, Marc Pérez-Lozano, Pilar Suñé-Negre, Josep M. García-Montoya, Encarna |
author_facet | Galí, Albert Ascaso, Magda Nardi-Ricart, Anna Suñé-Pou, Marc Pérez-Lozano, Pilar Suñé-Negre, Josep M. García-Montoya, Encarna |
author_sort | Galí, Albert |
collection | PubMed |
description | The objective of these studies is to verify and validate the improvement in the inter-tablet coating uniformity for an industrially commercialized coated tablet, without involving changes in the approved registration dossier. Using the CPP (critical process parameters) determined from previous retrospective statistical analysis, the recommended working ranges are identified. Retrospective analysis showed that the design of experiments (DoE) provided an improved process variable configuration. Therefore, it is decided to study two critical parameters: Product temperature and drum speed, with an additional 2(2) experimental design. The quality results of the samples analyzed show that the aesthetic defects of the batches made with the new working ranges have been reduced. These results have also been corroborated with the 42 industrial batches manufactured with the new ranges. With the optimized parameters, tablets have been coated and the suitability of the model determined. The results demonstrated the overall reliability and effectiveness of the proposed Quality by Design approach and provides a useful tool to help optimize the industrial coating process. This study confirms that it is possible to optimize and validate the manufacturing process of an existing commercial product by means of a DoE with retrospective data. Therefore, no variation in the dossier is required. |
format | Online Article Text |
id | pubmed-7465942 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2020 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-74659422020-09-04 Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation Galí, Albert Ascaso, Magda Nardi-Ricart, Anna Suñé-Pou, Marc Pérez-Lozano, Pilar Suñé-Negre, Josep M. García-Montoya, Encarna Pharmaceutics Article The objective of these studies is to verify and validate the improvement in the inter-tablet coating uniformity for an industrially commercialized coated tablet, without involving changes in the approved registration dossier. Using the CPP (critical process parameters) determined from previous retrospective statistical analysis, the recommended working ranges are identified. Retrospective analysis showed that the design of experiments (DoE) provided an improved process variable configuration. Therefore, it is decided to study two critical parameters: Product temperature and drum speed, with an additional 2(2) experimental design. The quality results of the samples analyzed show that the aesthetic defects of the batches made with the new working ranges have been reduced. These results have also been corroborated with the 42 industrial batches manufactured with the new ranges. With the optimized parameters, tablets have been coated and the suitability of the model determined. The results demonstrated the overall reliability and effectiveness of the proposed Quality by Design approach and provides a useful tool to help optimize the industrial coating process. This study confirms that it is possible to optimize and validate the manufacturing process of an existing commercial product by means of a DoE with retrospective data. Therefore, no variation in the dossier is required. MDPI 2020-08-07 /pmc/articles/PMC7465942/ /pubmed/32784621 http://dx.doi.org/10.3390/pharmaceutics12080743 Text en © 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Galí, Albert Ascaso, Magda Nardi-Ricart, Anna Suñé-Pou, Marc Pérez-Lozano, Pilar Suñé-Negre, Josep M. García-Montoya, Encarna Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title | Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title_full | Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title_fullStr | Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title_full_unstemmed | Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title_short | Robustness Optimization of an Existing Tablet Coating Process Applying Retrospective Knowledge (rQbD) and Validation |
title_sort | robustness optimization of an existing tablet coating process applying retrospective knowledge (rqbd) and validation |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7465942/ https://www.ncbi.nlm.nih.gov/pubmed/32784621 http://dx.doi.org/10.3390/pharmaceutics12080743 |
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