The Effect of Stress Ratios on the Very High Cycle Fatigue Behavior of 9%Cr Turbine Steel at 630 °C

Effects of the stress ratio on the very high cycle fatigue behaviors of 9%Cr turbine steel have been investigated at 630 °C. The experimental results show that the S–N curve has a continuous downward trend and has no fatigue limit with the increasing in the cycles at 630 °C. Meanwhile, according to the analysis of microstructure, there are two failure modes that were observed at different stress ratios (R = −1 and 0.1), including surface crack failure and internal crack failure, respectively. Besides, the theoretical threshold value of the crack growth is compared with the calculated value of the fracture surface. To decrease the difference between the threshold value of internal crack initiation and the corresponding theoretical value, a new model for the crack growth threshold of the interior-induced fracture at different stress ratios is proposed and discussed.