The Mechanical Properties of Kevlar Fabric/Epoxy Composites Containing Aluminosilicates Modified with Quaternary Ammonium and Phosphonium Salts

We investigated the effect of modified aluminosilicates, including bentonite from Armenia (BA) modified with quaternary ammonium salts (BAQAS) and phosphonium salts (BAQPS), on the mechanical properties and morphology of Kevlar/epoxy composites. The Kevlar/epoxy composites containing 1.0 or 3.0 wt.% modified bentonites were fabricated using the hand lay-up technique. The mechanical properties, including the tensile, flexural, and in-plane shear strength, were tested. Based on the obtained results, we found that the mechanical properties increased with modified bentonite loading. The best results were obtained for composites containing 3 wt.% BAQAS, as most of the mechanical properties were significantly improved (tensile strength 302.9 MPa (+30%), Young’s modulus 16.3 GPa (+17%), flexural modulus 23.4 GPa (+12.5%), in-plane shear strength 22.8 MPa (+24.5%), and in-plane shear modulus 677.2 MPa (+42%)). The obtained improvements in the mechanical properties are attributed to the uniform dispersion of the filler, which was confirmed by the highest increase in the intergallery spacing, from 28.3 Å for BAQAS to 45.1 Å for the composite with 3 wt.% BAQAS. Scanning electron microscopy (SEM) analysis of the brittle fracture surface indicated that the addition of modified bentonite to the epoxy matrix changed the morphology of the Kevlar/epoxy/organoclay composites and improved the fiber–matrix interfacial adhesion.