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Temperature Prediction of Heating Furnace Based on Deep Transfer Learning

Heating temperature is very important in the process of billet production, and it directly affects the quality of billet. However, there is no direct method to measure billet temperature, so we need to accurately predict the temperature of each heating zone in the furnace in order to approximate the...

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Detalles Bibliográficos
Autores principales: Zhai, Naiju, Zhou, Xiaofeng
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2020
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7506676/
https://www.ncbi.nlm.nih.gov/pubmed/32825025
http://dx.doi.org/10.3390/s20174676
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author Zhai, Naiju
Zhou, Xiaofeng
author_facet Zhai, Naiju
Zhou, Xiaofeng
author_sort Zhai, Naiju
collection PubMed
description Heating temperature is very important in the process of billet production, and it directly affects the quality of billet. However, there is no direct method to measure billet temperature, so we need to accurately predict the temperature of each heating zone in the furnace in order to approximate the billet temperature. Due to the complexity of the heating process, it is difficult to accurately predict the temperature of each heating zone and each heating zone sensor datum to establish a model, which will increase the cost of calculation. To solve these two problems, a two-layer transfer learning framework based on a temporal convolution network (TL-TCN) is proposed for the first time, which transfers the knowledge learned from the source heating zone to the target heating zone. In the first layer, the TCN model is built for the source domain data, and the self-transfer learning method is used to optimize the TCN model to obtain the basic model, which improves the prediction accuracy of the source domain. In the second layer, we propose two frameworks: one is to generate the target model directly by using fine-tuning, and the other is to generate the target model by using generative adversarial networks (GAN) for domain adaption. Case studies demonstrated that the proposed TL-TCN framework achieves state-of-the-art prediction results on each dataset, and the prediction errors are significantly reduced. Consistent results applied to each dataset indicate that this framework is the most advanced method to solve the above problem under the condition of limited samples.
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spelling pubmed-75066762020-09-26 Temperature Prediction of Heating Furnace Based on Deep Transfer Learning Zhai, Naiju Zhou, Xiaofeng Sensors (Basel) Article Heating temperature is very important in the process of billet production, and it directly affects the quality of billet. However, there is no direct method to measure billet temperature, so we need to accurately predict the temperature of each heating zone in the furnace in order to approximate the billet temperature. Due to the complexity of the heating process, it is difficult to accurately predict the temperature of each heating zone and each heating zone sensor datum to establish a model, which will increase the cost of calculation. To solve these two problems, a two-layer transfer learning framework based on a temporal convolution network (TL-TCN) is proposed for the first time, which transfers the knowledge learned from the source heating zone to the target heating zone. In the first layer, the TCN model is built for the source domain data, and the self-transfer learning method is used to optimize the TCN model to obtain the basic model, which improves the prediction accuracy of the source domain. In the second layer, we propose two frameworks: one is to generate the target model directly by using fine-tuning, and the other is to generate the target model by using generative adversarial networks (GAN) for domain adaption. Case studies demonstrated that the proposed TL-TCN framework achieves state-of-the-art prediction results on each dataset, and the prediction errors are significantly reduced. Consistent results applied to each dataset indicate that this framework is the most advanced method to solve the above problem under the condition of limited samples. MDPI 2020-08-19 /pmc/articles/PMC7506676/ /pubmed/32825025 http://dx.doi.org/10.3390/s20174676 Text en © 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Zhai, Naiju
Zhou, Xiaofeng
Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title_full Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title_fullStr Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title_full_unstemmed Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title_short Temperature Prediction of Heating Furnace Based on Deep Transfer Learning
title_sort temperature prediction of heating furnace based on deep transfer learning
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7506676/
https://www.ncbi.nlm.nih.gov/pubmed/32825025
http://dx.doi.org/10.3390/s20174676
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