Vibrations in CDFW

Continuous drive friction welding is a solid-state welding process that has been experimentally proven to be a fast and reliable method. This is a complex process; deformations in the viscosity of a material alter the friction between the surfaces of the pieces. All these dynamics cause changes in the vibration signals; the interpretation of these signals can reveal important information. The vibration signals generated during the friction and forging stages are measured on the stationary part of the structure to determine the influence of the manipulated variables on the time domain statistical characteristics (root mean square, peak value, crest factor, and kurtosis). In the frequency domain, empirical mode decomposition is used to characterize frequencies. It was observed that it is possible to identify the effects of the manipulated variables on the calculated statistical characteristics. The results also indicate that the effect of manipulated variables is stronger on low-frequency signals.