Response Surface Optimization of Oil Removal Using Synthesized Polypyrrole-Silica Polymer Composite

The severity of oil pollution, brought about by improper management, increases daily with an increase in the exploration and usage of oil, especially with an increase in industrialization. Conventional oil treatment methods are either expensive or time consuming, hence the need for new technologies. The aim of this research is to synthesize polypyrrole-modified silica for the treatment of oily wastewater. Pyrrole was copolymerized with silica in the presence of ferric chloride hexahydrate by adding 23 mL of 117.4 g/dm(3) ferric chloride hexahydrate drop wise to a silica-pyrrole mixture (1:2.3). The mixture was stirred for 24 h, filtered and dried at 60 °C for 24 h. The composite was then characterized using FTIR and SEM/EDX. A central composite model was developed in design expert software to describe the efficiency of oil removal using the polypyrrole-modified silica under the influence of initial oil concentration, adsorbent dosage and contact time. The synthesized adsorbent had FTIR bands at 3000–3500 cm(−1) (due to the N-H), 1034 cm(−1) (attributed to the Si-O of silica), 1607 cm(−1) and 1615 cm(−1) (due to the stretching vibration of C=C of pyrrole ring). The adsorption capacity values predicted by the central composite model were in good agreement with the actual experimental values, indicating that the model can be used to optimize the removal of oil from oily wastewater in the presence of polypyrrole-modified silica. The adsorbent showed excellent oil uptake when compared with similar materials. The optimum conditions for oil removal were 7091 mg/L oil concentration, 0.004 g adsorbent dosage and contact time of 16 h. Under these conditions, the percentage of oil adsorption was 99.3% and adsorption capacity was 8451 mg/g. As a result of the low optimum dosage and the lack of agitation, the material was found to be applicable in the remediation of field wastewater.