Thermal processing of corn and physical form of broiler diets

This study aimed to assess the effect of preprocessing of corn and of physical form of diets on growth performance, carcass yield, and nutrient digestibility in broilers and also the influence of corn processing on pellet quality. A total of 1,080 male Cobb chicks from 1 to 35 D were evaluated. Birds were distributed according to a completely randomized design in a 3 × 2 factorial arrangement, with 3 types of corn processing (unprocessed, pelleted, or expanded), and 2 diet physical forms (mash or pelleted), totaling 6 treatments and 9 replicates with 20 birds. The data were submitted to ANOVA, and means were compared by Tukey's test (P < 0.05). There was no interaction between the physical form and preprocessing of corn for any of the studied variables (P > 0.05). The use of expanded corn in the diets before pelleting resulted in higher pellet durability index and lower amount of fines (P < 0.05) when compared with unprocessed corn. Broilers fed pelleted diets had higher feed intake (FI) and weight gain (WG; P < 0.001), higher amounts of abdominal fat (P < 0.05), and lower ileal digestible energy (IDE, P = 0.05) than those fed mash. There was no effect of the feed form on nutrient digestibility (P > 0.05). Broilers fed diets with unprocessed corn had higher FI when compared to those fed diets with expanded or pelleted corn (P < 0.001). The use of pelleted corn resulted in lower WG than the other processing methods (P < 0.01). The corn expansion process improved feed conversion ratio and adjusted feed conversion ratio (P < 0.001). Inclusion of expanded corn improved the coefficient of apparent ileal digestibility of DM, CP, starch, and IDE (P < 0.05) in comparison with unprocessed corn. It is concluded that pelleted diets improve broiler performance. The corn expansion can be used to improve physical quality of the diets and broilers growth performance and nutrient digestibility.