A Novel Automatic Inflow-Regulating Valve for Water Control in Horizontal Wells

[Image: see text] Horizontal wells are prone to water coning and imbalanced inflow profile problems because of reservoir heterogeneity, the “heel-toe” effect, and different water avoidance heights. To solve these problems, an automatic inflow control device (AICD) technology is developed, as the traditional inflow control device (ICD) technology is frequently invalid after water breakthrough. In this study, a novel water control tool, an automatic inflow-regulating valve (AIRV), was designed to balance inflow profiles before water breakthrough and to limit water inflow after water breakthrough. With the use of a movable part, the AIRV can quickly distinguish fluids and limit the water output based on differences in fluid properties and the swirling flow principle. The water control efficiency and ability of the AIRV were simulated and optimized using computational fluid dynamics (CFD) software and verified experimentally using a water control testing system specially designed for the AIRV. We observed that (1) the total water force on the movable component of the AIRV is notably larger than that of oil because the swirling intensity of water is significantly higher than that of oil; moreover, the force directions of water and oil are opposite to each other. (2) The AIRV is sensitive to the flow rate and fluid viscosity but not to fluid density. (3) A higher water cut results in a higher AIRV pressure loss. The results of the CFD simulation and experimental test demonstrated that the AIRV has a significant water control ability and efficiency, particularly under conditions of a high production rate and high water cut. Thus, the AIRV can be used to enhance the control of water inflow before and after water breakthroughs in horizontal wells.