Improved magnetostriction in Galfenol alloys by aligning crystal growth direction along easy magnetization axis

Galfenol (Iron-gallium) alloys have attracted significant attention as the promising magnetostrictive materials. However, the as-cast Galfenols exhibit the magnetostriction within the range of 20–60 ppm, far below the requirements of high-resolution functional devices. Here, based on the geometric crystallographic relationship, we propose to utilize the 90°-domain switching to improve the magnetostriction of Galfenols by tuning the crystal growth direction (CGD) along the easy magnetization axis (EMA). Our first-principles calculations demonstrate that Pt doping can tune the CGD of Galfenol from [110] to [100], conforming to the EMA. Then, it is experimentally verified in the (Fe(0.83)Ga(0.17))(100−x)Pt(x) (x = 0, 0.2, 0.4, 0.6, 0.8 and 1.0) alloys and the magnetostriction is greatly improved from 39 ppm (x = 0, as-cast) to 103 ppm (x = 0.8, as-cast) and 188 ppm (x = 0.8, directionally solidified), accompanying with the increasing CGD alignment along [100]. The present study provides a novel approach to design and develop high-performance magnetostrictive materials.