Thermodynamic Model for the Design of a Process of Production of Copper Sulfate Pentahydrate from Copper Ores

[Image: see text] In Chile, one of the ways in which small-scale mining industries sustain themselves is through the sale of copper ores to the state company ENAMI, which monetizes this product depending on the copper’s mineral grade. To sell this mineral, small mining companies must transport the product to ENAMI, which means a high monetary cost, added to the fact that there are large amounts of waste minerals that cannot be sold because of their low grade. The present work aims that small miners can process these copper ores in situ to commercialize a more valuable product, such as copper salts. Considering the high solar radiation and the scarce superficial water resources found in the north side of the country, a possible process alternative is the leaching of the ores using acid seawater solutions followed by crystallization by solar evaporation. As a necessary tool for this process design, the present work has developed a model able to predict the copper sulfate pentahydrate crystallization from multicomponent solutions, preventing the co-precipitation of undesired compounds (such as iron salts, sodium chloride, and sodium sulphate among others) that contaminate the final product. The Pitzer thermodynamic model was successfully applied to predict the crystallization process of copper sulfate pentahydrate from synthetic leaching solutions. These results were validated through experimental tests.