Optimization of Process Parameters of Rhamnolipid Treatment of Oily Sludge Based on Response Surface Methodology

[Image: see text] Oily sludge is a hazardous waste. If not handled properly, it can not only pollute the environment but also endanger human health. This study is the first to use a response surface method to optimize the main parameters of rhamnolipid-based recovery of oil from oily sludge. Using rhamnolipids as the cleaning agent and the oil recovery fraction as the evaluation index, the factors affecting the cleaning efficiency of oily sludge were optimized. The aforementioned sludge was obtained from the Tarim Oilfield. A single-factor experiment was conducted to determine the optimal range of the dosage, liquid–solid ratio, pH value, and time. The Box–Behnken response surface method was used to investigate the influence of each variable on the residual oil fraction of the oily sludge, and the dosage, pH value, and time were found to have a significant impact. The model optimization results show that the best process conditions for rhamnolipid-based recovery of oil are as follows: rhamnolipid dosage = 167.785 mg/L; liquid–solid ratio = 4.589:1; pH = 9.618; time = 1.627 h. Under optimal conditions, the model-predicted oil recovery fraction and the actual oil recovery fraction were 85.15 and 82.56%, respectively; the relative error between the predicted and the actual values was 2.59%. These results indicate that the model results are reliable. The solid residue after the cleaning was also analyzed to gain an in-depth understanding of the cleaning process. This study determined the feasibility of a rhamnolipid-based solution for the treatment of oily sludge and oil-contaminated soil.