Modification of Surface Hydrophobicity of PLA/PE and ABS/PE Polymer Blends by ICP Etching and CF(x) Coating

The flow regime inside the channel of 3D printed microreactors is defined by the surface properties of the channel walls. Polylactide (PLA) and acrylonitrile/butadiene/styrene (ABS) are two polymers that are the most common in additive manufacturing using fused filament fabrication, commonly known as “3D printing”. With the aim of developing new materials for the 3D printing of microreactors whose channel surface hydrophobicity could be modified, PLA and ABS were blended with cheaper and widely used polymers-high-density polyethylene (PE-HD) and low-density polyethylene (PE-LD). Polymer blend surfaces were treated with inductively coupled plasma (ICP) and coated by fluorocarbon-based material (CF(x)) plasma deposition treatment in order to modify surface hydrophobicity. It has been shown that the modification of surface morphology of PLA polymer blends can be achieved by ICP etching and CF(x) coating, while this was not possible for ABS polymer blends under the conducted treatment conditions. The treated surface of PLA/PE-HD 90/10 showed a contact angle of 121.6° which is 36° higher than the contact angle measured on the untreated surface. Surfaces that have achieved contact angles higher than 120° have an “island like” surface morphology. Samples with higher “islands” showed higher contact angles, that confirmed that the hydrophobicity also depends on the height of the “islands”. Furthermore, it has been found that etching time significantly impacts the contact angle values and surface morphology of the PLA polymer blends, while the CF(x) coating time does not have significant impact on the surface properties.