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Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique
X12 alloy steel is a new generation material for manufacturing ultra-supercritical generator rotors. Cracks will appear on the forgings during the forging process and the rotors will be scrapped in serious cases. To optimize the forging process of the rotor and avoid the occurrence of crack defects...
Autores principales: | , , , , , , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2021
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7867318/ https://www.ncbi.nlm.nih.gov/pubmed/33540797 http://dx.doi.org/10.3390/ma14030695 |
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author | Chen, Xuewen Du, Kexue Du, Yuqing Lian, Tingting Liu, Jiqi Bai, Rongren Li, Zhipeng Yang, Yisi Jung, Dongwon |
author_facet | Chen, Xuewen Du, Kexue Du, Yuqing Lian, Tingting Liu, Jiqi Bai, Rongren Li, Zhipeng Yang, Yisi Jung, Dongwon |
author_sort | Chen, Xuewen |
collection | PubMed |
description | X12 alloy steel is a new generation material for manufacturing ultra-supercritical generator rotors. Cracks will appear on the forgings during the forging process and the rotors will be scrapped in serious cases. To optimize the forging process of the rotor and avoid the occurrence of crack defects in the hot forming process, based on Oyane damage model, a high temperature damage model of X12 alloy steel was proposed by introducing the influences of temperature and strain rate on the damage evolution. A reverse analysis method was proposed to determine the critical damage value of Oyane damage model by comparing experimental and simulated fracture displacement in the tensile tests. Then, the critical damage value was determined as a function of temperature and strain rate. The high temperature damage model was combined to the commercial finite element software FORGE(®) to simulate the high temperature tensile test. The accuracy of the damage model was verified by comparing the difference of the fracture displacement between simulated and experimental samples. Additionally, as stress triaxiality is a significant factor influencing the damage behavior of ductile materials, the effects of temperature and strain rate on the stress triaxiality of X12 alloy steel was analyzed by simulating the high temperature tensile process, and the damage mechanism of X12 alloy steel under high stress triaxiality was analyzed by SEM (Scanning Electron Microscope). |
format | Online Article Text |
id | pubmed-7867318 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2021 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-78673182021-02-07 Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique Chen, Xuewen Du, Kexue Du, Yuqing Lian, Tingting Liu, Jiqi Bai, Rongren Li, Zhipeng Yang, Yisi Jung, Dongwon Materials (Basel) Article X12 alloy steel is a new generation material for manufacturing ultra-supercritical generator rotors. Cracks will appear on the forgings during the forging process and the rotors will be scrapped in serious cases. To optimize the forging process of the rotor and avoid the occurrence of crack defects in the hot forming process, based on Oyane damage model, a high temperature damage model of X12 alloy steel was proposed by introducing the influences of temperature and strain rate on the damage evolution. A reverse analysis method was proposed to determine the critical damage value of Oyane damage model by comparing experimental and simulated fracture displacement in the tensile tests. Then, the critical damage value was determined as a function of temperature and strain rate. The high temperature damage model was combined to the commercial finite element software FORGE(®) to simulate the high temperature tensile test. The accuracy of the damage model was verified by comparing the difference of the fracture displacement between simulated and experimental samples. Additionally, as stress triaxiality is a significant factor influencing the damage behavior of ductile materials, the effects of temperature and strain rate on the stress triaxiality of X12 alloy steel was analyzed by simulating the high temperature tensile process, and the damage mechanism of X12 alloy steel under high stress triaxiality was analyzed by SEM (Scanning Electron Microscope). MDPI 2021-02-02 /pmc/articles/PMC7867318/ /pubmed/33540797 http://dx.doi.org/10.3390/ma14030695 Text en © 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Chen, Xuewen Du, Kexue Du, Yuqing Lian, Tingting Liu, Jiqi Bai, Rongren Li, Zhipeng Yang, Yisi Jung, Dongwon Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title | Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title_full | Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title_fullStr | Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title_full_unstemmed | Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title_short | Parameters Identification of High Temperature Damage Model of X12 Alloy Steel for Ultra-Supercritical Rotor Using Inverse Optimization Technique |
title_sort | parameters identification of high temperature damage model of x12 alloy steel for ultra-supercritical rotor using inverse optimization technique |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7867318/ https://www.ncbi.nlm.nih.gov/pubmed/33540797 http://dx.doi.org/10.3390/ma14030695 |
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