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The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment

The following article describes influence of pressure welded or bound chips to the gear tooth flank and/or the tooth root on a carburized case and surface layer hardness of Pyrowear 53 steel gears, machined by Power Skiving method. This paper is focused only on one factor, the chips generated while...

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Autores principales: Fularski, Robert, Filip, Ryszard
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2021
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7957570/
https://www.ncbi.nlm.nih.gov/pubmed/33804497
http://dx.doi.org/10.3390/ma14051155
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author Fularski, Robert
Filip, Ryszard
author_facet Fularski, Robert
Filip, Ryszard
author_sort Fularski, Robert
collection PubMed
description The following article describes influence of pressure welded or bound chips to the gear tooth flank and/or the tooth root on a carburized case and surface layer hardness of Pyrowear 53 steel gears, machined by Power Skiving method. This paper is focused only on one factor, the chips generated while forming gear teeth by power skiving, which could result in local changes in the carburized case parameters as a negatively affecting point of mechanical performance of the carburized case. The chips, due to the specifics of the power skiving process and the kinematics of tooth forming, could be subject to the phenomena of pressure welding or binding of chips to the tooth. During the carburizing stage of the downstream manufacturing processes, the chips form a diffusion barrier, which ultimately could result in localized changes in the carburized case. This work was an attempt to answer the question of how and to what extent the chips affect the case hardening. Performed simulations of chips by a generating cupper “spots”, mentioned in the study, represent a new approach in connection with minimization of errors, which could appear during carbon case depth and case hardness analysis for typical chips, generated during the machining process—assurance that a complete chip was bound to the surface. Hardness correlation for zones, where the chip appears with areas free of chips, gives simple techniques for assessment. Performed tests increased the knowledge about the critical size of the chip—1.5 mm, which could affect the case hardening. Obtained experimental test results showed that the appearance of chip phenomena on the gear tooth might have a negative impact on a carburized case depth and hardened layer.
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spelling pubmed-79575702021-03-16 The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment Fularski, Robert Filip, Ryszard Materials (Basel) Article The following article describes influence of pressure welded or bound chips to the gear tooth flank and/or the tooth root on a carburized case and surface layer hardness of Pyrowear 53 steel gears, machined by Power Skiving method. This paper is focused only on one factor, the chips generated while forming gear teeth by power skiving, which could result in local changes in the carburized case parameters as a negatively affecting point of mechanical performance of the carburized case. The chips, due to the specifics of the power skiving process and the kinematics of tooth forming, could be subject to the phenomena of pressure welding or binding of chips to the tooth. During the carburizing stage of the downstream manufacturing processes, the chips form a diffusion barrier, which ultimately could result in localized changes in the carburized case. This work was an attempt to answer the question of how and to what extent the chips affect the case hardening. Performed simulations of chips by a generating cupper “spots”, mentioned in the study, represent a new approach in connection with minimization of errors, which could appear during carbon case depth and case hardness analysis for typical chips, generated during the machining process—assurance that a complete chip was bound to the surface. Hardness correlation for zones, where the chip appears with areas free of chips, gives simple techniques for assessment. Performed tests increased the knowledge about the critical size of the chip—1.5 mm, which could affect the case hardening. Obtained experimental test results showed that the appearance of chip phenomena on the gear tooth might have a negative impact on a carburized case depth and hardened layer. MDPI 2021-03-01 /pmc/articles/PMC7957570/ /pubmed/33804497 http://dx.doi.org/10.3390/ma14051155 Text en © 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Fularski, Robert
Filip, Ryszard
The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title_full The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title_fullStr The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title_full_unstemmed The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title_short The Effect of Chip Binding on the Parameters of the Case-Hardened Layer of Tooth Surfaces for AMS 6308 Steel Gears Processed by Thermochemical Treatment
title_sort effect of chip binding on the parameters of the case-hardened layer of tooth surfaces for ams 6308 steel gears processed by thermochemical treatment
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7957570/
https://www.ncbi.nlm.nih.gov/pubmed/33804497
http://dx.doi.org/10.3390/ma14051155
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