Investigation on the Thermoforming of Pmsq-Hdpe for the Manufacture of a NACA Profile of Small Dimensions

Unmanned aerial vehicles (UAVs) or drones are attracting increasing interest in the aviation industry, both for military and civilian applications. The materials used so far in the manufacture of UAVs are wood, plastic, aluminum and carbon fiber. In this regard, a new family of high-density polyethylene (HDPE) nanocomposites reinforced with polymethylsilsesquioxane nanoparticles (PMSQ), with mechanical performances significantly superior to those of pure HPDE, has been prepared by a fusion-combination process. Their viscoelastic properties were determined by oscillatory shear tests and their viscoelastic behavior characterized by the Lodge integral model. Then, the Lagrangian formulation and the membrane theory assumption were used in the explicit implementation of the dynamic finite element formulation. For the forming phase, we considered the thermodynamic approach to express the external work in terms of closed volume. In terms of von Mises stress distribution and thickness in the blade, the results indicate that HDPE-PMSQ behaves like virgin HDPE. Furthermore, its materials, for all intents and purposes, require the same amount of energy to form as HDPE.