Synthesis of Si-Based High-Efficiency and High-Durability Superhydrophilic-Underwater Superoleophobic Membrane of Oil–Water Separation

Oil pollution is caused by the frequent discharge of contaminated industrial wastewater and accidental oil spills and is a severe environmental and health concern. Therefore, efficient materials and processes for effective oil–water separation are being developed. Herein, SiO(2)-Na(2)SiO(3)-coated stainless steel fibers (SSF) with underwater superoleophobic and low-adhesion properties were successfully prepared via a one-step hydrothermal process. The modified surfaces were characterized with scanning electron microscopy (SEM), and contact angle measurements to observe the surface morphology, confirm the successful incorporation of SiO(2), and evaluate the wettability, as well as with X-ray diffraction (XRD). The results revealed that SiO(2) nanoparticles were successfully grown on the stainless-steel fiber surface through the facile hydrothermal synthesis, and the formation of sodium silicate was detected with XRD. The SiO(2)-Na(2)SiO(3)-coated SSF surface exhibited superior underwater superoleophobic properties (153–162°), super-hydrophilicity and high separation efficiency for dichloromethane–water, n-hexane–water, tetrachloromethane–water, paroline–water, and hexadecane–water mixtures. In addition, the as-prepared SiO(2)-Na(2)SiO(3)-coated SSF demonstrated superior wear resistance, long-term stability, and re-usability. We suggest that the improved durability may be due to the presence of sodium silicate that enhanced the membrane strength. The SiO(2)-Na(2)SiO(3)-coated SSF also exhibited desirable corrosion resistance in salty and acidic environments; however, further optimization is needed for their use in basic media. The current study presents a novel approach to fabricate high-performance oil–water separation membranes.