Influence of the Alkali Treatment of Flax and Hemp Fibers on the Properties of PHBV Based Biocomposites

This study assessed the impact of alkali treatment of hemp and flax fibers on mechanical properties (determined by means of the uniaxial tensile test, impact tensile strength test and hardness test), processing properties (the course of the extrusion and injection process) and usable properties (shrinkage of molded pieces, degree of water absorption) of biocomposites on the base of poly (3-hydroxybutyric-co-3-hydroxyvaleric acid) (PHBV) biopolymer. For this purpose, 1 mm of length flax and hemp fibers was surface-modified by means of aqueous solution of NaOH (sodium hydroxide) with concentrations of 2%, 5% and 10%. The composites were made using the extrusion technology. The test specimens were produced by injection molding technology. In total, eight types of biocomposites with modified and non-modified fibers were produced, and each biocomposite contained the same filler content (15 wt.%). Their properties were compared in some cases with pure PHBV polymer. In the case of biocomposites filled with hemp fibers, it was noted that an increase of the alkalizing solution concentration improved most of the tested properties of the obtained biocomposites. On the other hand, in the case of flax fibers, there was a significant decrease in most of the mechanical properties tested for the composite containing fibers etched by 10% NaOH solution. The obtained results were verified by examining fibers and the destroyed specimens with a scanning electron microscope (SEM) and an optical microscope, which confirmed, especially, the significant geometry changes of the flax fibers etched by 10% NaOH solution. This procedure also resulted in a significant change of processing properties—a composite of this fiber type required about 20 °C lower temperature during the extrusion and injection molding process in order to obtain the right product. These results lead to the important conclusion that for each filler of the plant-origin and polymer matrix, the fiber alkalization method should be selected individually in order to improve the specific properties of biocomposites.