Effect of Fe and Cr on the Macro/Micro Tribological Behaviours of Copper-Based Composites

Fe and Cr are regarded as two of the most important friction components in Cu-based composites (Cu–BCs). In this study, the microstructural detection and micro- and macro-tribology evaluation of Cu–BCs containing Fe and Cr were performed. The results indicated that both Fe and Cr formed diffusion interfaces with the copper matrix. Because of the generation of a defect interface layer, the Cr/Cu interface exhibited a low bonding strength. Owing to the excellent binding interface between Fe and Cu, the high coefficient of friction (COF) of Fe, and the formation of a mechanical mixing layer promoted by Fe, the Cu–BCs containing Fe presented better friction performance under all braking energy per unit area (BEPUA) values. The main wear mechanism of Cu–BCs containing Fe and Cr changed from abrasion to delamination with an increase in BEPUA, and the delamination of Cu–BCs containing Fe was induced by breaks in the mechanical mixed layer (MML).