Activated carbon preparation from eucalyptus wood chips using continuous carbonization–steam activation process in a batch intermittent rotary kiln

The production of activated carbon from eucalyptus wood chips by steam activation in a 2000 kg batch intermittent rotary kiln with continuous carbonization–steam activation process conducted at 500 °C to 700 °C was studied. The activated carbon products were characterized by FTIR, SEM–EDS, Raman spectroscopy, and BET analysis. Percent yields, iodine number, and methylene blue number of the produced activated carbon materials were measured as well. It was shown that the percent yields of the activated carbon materials made in the temperature range from 500 to 700 °C are 21.63 ± 1.52%–31.79 ± 0.70% with capacities of 518–737 mg I(2)/g and 70.11–96.93 mg methylene blue/g. The BET surface area and micropore volume of the activated carbons are 426.8125–870.4732 m(2)/g and 0.102390–0.215473 cm(3)/g, respectively. The steam used in the process could create various oxygen containing surface functional groups such as –CO and –COC groups. In addition, it could also increase the amorphous nature of the activated carbon product. These properties of the activated carbon products are increased with increasing steam activation temperature from 500 to 700 °C. As a result, the activated carbon materials produced at activation temperatures of 600 °C and 700 °C exhibit higher adsorption.