Theoretical and Experimental Analysis of the Hot Torsion Process of the Hardly Deformable 5XXX Series Aluminium Alloy

This work presents the results of the numerical and physical modelling of the hot torsion of a hardly deformable 5XXX series aluminium alloy. Studies were conducted on constrained torsion with the use of the STD 812 torsion plastometer. The main purpose of the numerical tests was to determine the influence of the accuracy of the mathematical model describing the changes in the yield stress of the tested material on the distribution of strain parameters and on the stress intensity. According to the preliminary studies, in the case of numerical modelling of the torsion test, the accuracy of the applied mathematical model describing the changes in the rheological properties of the tested material and the correct definition of the initial and boundary conditions had a particularly significant impact on the correctness of the determination of the strain parameters and the intensity of stresses. As part of the experimental tests, physical modelling of the hot torsion test was conducted. The aim of this part of the work was to determine the influence of the applied strain parameters on the distribution and size of grain as well as the microhardness of the tested aluminium alloy. Metallographic analyses were performed using light microscopy and the electron backscatter diffraction method. Due to the large inhomogeneity of the deformation parameters and the stress intensity in the torsion test, such tests were necessary for the correct determination of the so-called representative area for metallographic analyses. These types of studies are particularly important in the case of the so-called complex deformation patterns. The paper also briefly presents the results of preliminary research and future directions in which it is planned to use complex deformation patterns for physical modelling of selected processes combining various materials.