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Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset

Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forc...

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Detalles Bibliográficos
Autores principales: Zhao, Chen, Sun, Jianliang, Lin, Shuilin, Peng, Yan
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2021
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8400546/
https://www.ncbi.nlm.nih.gov/pubmed/34450936
http://dx.doi.org/10.3390/s21165494
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author Zhao, Chen
Sun, Jianliang
Lin, Shuilin
Peng, Yan
author_facet Zhao, Chen
Sun, Jianliang
Lin, Shuilin
Peng, Yan
author_sort Zhao, Chen
collection PubMed
description Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forces together. Considering the special characters of rolling mill bearing vibration signals, a fault diagnosis method combining Adaptive Multivariate Variational Mode Decomposition (AMVMD) and Multi-channel One-dimensional Convolution Neural Network (MC1DCNN) is proposed to improve the diagnosis accuracy. Additionally, Deep Convolutional Generative Adversarial Network (DCGAN) is embedded in models to solve the problem of fault data scarcity. DCGAN is used to generate AMVMD reconstruction data to supplement the unbalanced dataset, and the MC1DCNN model is trained by the dataset to diagnose the real data. The proposed method is compared with a variety of diagnostic models, and the experimental results show that the method can effectively improve the diagnosis accuracy of rolling mill multi-row bearing under unbalanced dataset conditions. It is an important guide to the current problem of insufficient data and low diagnosis accuracy faced in the fault diagnosis of multi-row bearings such as rolling mills.
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spelling pubmed-84005462021-08-29 Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset Zhao, Chen Sun, Jianliang Lin, Shuilin Peng, Yan Sensors (Basel) Article Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forces together. Considering the special characters of rolling mill bearing vibration signals, a fault diagnosis method combining Adaptive Multivariate Variational Mode Decomposition (AMVMD) and Multi-channel One-dimensional Convolution Neural Network (MC1DCNN) is proposed to improve the diagnosis accuracy. Additionally, Deep Convolutional Generative Adversarial Network (DCGAN) is embedded in models to solve the problem of fault data scarcity. DCGAN is used to generate AMVMD reconstruction data to supplement the unbalanced dataset, and the MC1DCNN model is trained by the dataset to diagnose the real data. The proposed method is compared with a variety of diagnostic models, and the experimental results show that the method can effectively improve the diagnosis accuracy of rolling mill multi-row bearing under unbalanced dataset conditions. It is an important guide to the current problem of insufficient data and low diagnosis accuracy faced in the fault diagnosis of multi-row bearings such as rolling mills. MDPI 2021-08-15 /pmc/articles/PMC8400546/ /pubmed/34450936 http://dx.doi.org/10.3390/s21165494 Text en © 2021 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Zhao, Chen
Sun, Jianliang
Lin, Shuilin
Peng, Yan
Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title_full Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title_fullStr Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title_full_unstemmed Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title_short Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
title_sort fault diagnosis method for rolling mill multi row bearings based on amvmd-mc1dcnn under unbalanced dataset
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8400546/
https://www.ncbi.nlm.nih.gov/pubmed/34450936
http://dx.doi.org/10.3390/s21165494
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AT sunjianliang faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset
AT linshuilin faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset
AT pengyan faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset