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Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset
Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forc...
Autores principales: | , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2021
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8400546/ https://www.ncbi.nlm.nih.gov/pubmed/34450936 http://dx.doi.org/10.3390/s21165494 |
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author | Zhao, Chen Sun, Jianliang Lin, Shuilin Peng, Yan |
author_facet | Zhao, Chen Sun, Jianliang Lin, Shuilin Peng, Yan |
author_sort | Zhao, Chen |
collection | PubMed |
description | Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forces together. Considering the special characters of rolling mill bearing vibration signals, a fault diagnosis method combining Adaptive Multivariate Variational Mode Decomposition (AMVMD) and Multi-channel One-dimensional Convolution Neural Network (MC1DCNN) is proposed to improve the diagnosis accuracy. Additionally, Deep Convolutional Generative Adversarial Network (DCGAN) is embedded in models to solve the problem of fault data scarcity. DCGAN is used to generate AMVMD reconstruction data to supplement the unbalanced dataset, and the MC1DCNN model is trained by the dataset to diagnose the real data. The proposed method is compared with a variety of diagnostic models, and the experimental results show that the method can effectively improve the diagnosis accuracy of rolling mill multi-row bearing under unbalanced dataset conditions. It is an important guide to the current problem of insufficient data and low diagnosis accuracy faced in the fault diagnosis of multi-row bearings such as rolling mills. |
format | Online Article Text |
id | pubmed-8400546 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2021 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-84005462021-08-29 Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset Zhao, Chen Sun, Jianliang Lin, Shuilin Peng, Yan Sensors (Basel) Article Rolling mill multi-row bearings are subjected to axial loads, which cause damage of rolling elements and cages, so the axial vibration signal contains rich fault character information. The vertical shock caused by the failure is weakened because multiple rows of bearings are subjected to radial forces together. Considering the special characters of rolling mill bearing vibration signals, a fault diagnosis method combining Adaptive Multivariate Variational Mode Decomposition (AMVMD) and Multi-channel One-dimensional Convolution Neural Network (MC1DCNN) is proposed to improve the diagnosis accuracy. Additionally, Deep Convolutional Generative Adversarial Network (DCGAN) is embedded in models to solve the problem of fault data scarcity. DCGAN is used to generate AMVMD reconstruction data to supplement the unbalanced dataset, and the MC1DCNN model is trained by the dataset to diagnose the real data. The proposed method is compared with a variety of diagnostic models, and the experimental results show that the method can effectively improve the diagnosis accuracy of rolling mill multi-row bearing under unbalanced dataset conditions. It is an important guide to the current problem of insufficient data and low diagnosis accuracy faced in the fault diagnosis of multi-row bearings such as rolling mills. MDPI 2021-08-15 /pmc/articles/PMC8400546/ /pubmed/34450936 http://dx.doi.org/10.3390/s21165494 Text en © 2021 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Zhao, Chen Sun, Jianliang Lin, Shuilin Peng, Yan Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title | Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title_full | Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title_fullStr | Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title_full_unstemmed | Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title_short | Fault Diagnosis Method for Rolling Mill Multi Row Bearings Based on AMVMD-MC1DCNN under Unbalanced Dataset |
title_sort | fault diagnosis method for rolling mill multi row bearings based on amvmd-mc1dcnn under unbalanced dataset |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8400546/ https://www.ncbi.nlm.nih.gov/pubmed/34450936 http://dx.doi.org/10.3390/s21165494 |
work_keys_str_mv | AT zhaochen faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset AT sunjianliang faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset AT linshuilin faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset AT pengyan faultdiagnosismethodforrollingmillmultirowbearingsbasedonamvmdmc1dcnnunderunbalanceddataset |