Stainless Steel Surface Nitriding in Open Atmosphere Cold Plasma: Improved Mechanical, Corrosion and Wear Resistance Properties

This work presents preliminary results regarding improving the mechanical, wear and protective properties (hardness, coefficient of friction, corrosion resistance) of AISI 304 stainless steel surfaces by open atmosphere cold plasma surface treatment method. Comparative evaluations of the morphological, corrosion resistance, mechanical and tribological properties for different periods of treatment (using N(2) gas for cold plasma generation in an open atmosphere) were performed. AFM surface analyses have shown significant surface morphology modifications (average roughness, FWHM, surface skewness and kurtosis coefficient) of the treated samples. An improved corrosion resistance of the N(2) treated surfaces in open atmosphere cold plasma could be observed using electrochemical corrosion tests. The mechanical tests have shown that the surface hardness (obtained by instrumented indentation) is higher for the 304 stainless steel samples than it is for the un-treated surface, and it decreases gradually for higher penetration depths. The kinetic coefficient of friction (obtained by ball-on-disk wear tests) is significantly lower for the treated samples and increases gradually to the value of the un-treated surface. The low friction regime length is dependent on the surface treatment period, with a longer cold plasma nitriding process leading to a significantly better wear behavior.