Energy Loss and Radial Force Variation Caused by Impeller Trimming in a Double-Suction Centrifugal Pump

Impeller trimming is an economical method for broadening the range of application of a given pump, but it can destroy operational stability and efficiency. In this study, entropy production theory was utilized to analyze the variation of energy loss caused by impeller trimming based on computational fluid dynamics. Experiments and numerical simulations were conducted to investigate the energy loss and fluid-induced radial forces. The pump’s performance seriously deteriorated after impeller trimming, especially under overload conditions. Energy loss in the volute decreased after trimming under part-load conditions but increased under overload conditions, and this phenomenon made the pump head unable to be accurately predicted by empirical equations. With the help of entropy production theory, high-energy dissipation regions were mainly located in the volute discharge diffuser under overload conditions because of the flow separation and the mixing of the main flow and the stalled fluid. The increased incidence angle at the volute’s tongue after impeller trimming resulted in more serious flow separation and higher energy loss. Furthermore, the radial forces and their fluctuation amplitudes decreased under all the investigated conditions. The horizontal components of the radial forces in all cases were much higher than the vertical components.