Preparation of Triple-Functionalized Montmorillonite Layers Promoting Thermal Stability of Polystyrene

The objective of this study was to investigate the effect of three different treatments on the morphology, microstructure, and the thermal characteristics of a montmorillonite (Mt) sample, by using hydrochloric acid (HCl), tributyl tetradecyl phosphonium chloride (TTPC) surfactant, and γ-methacryloxypropyltrimethoxysilane (γ-MPS). The resultant nanofillers were characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD), transmission electron microscopy (TEM), nitrogen adsorption–desorption analysis, X-ray fluorescence spectrometry (XRF), and thermogravimetric analysis (TGA). The results showed that the amount of chemical grafting of the γ-MPS was increased after the acid treatment, whereas the amount of intercalation of the TTPC surfactant was decreased. The preintercalation of TTPC or silylation of γ-MPS, for the Mt sample, had a certain hindrance effect on its subsequent silylation or intercalation treatments. Furthermore, the effect of four different nanofillers on the thermal stability properties of the polystyrene (PS) matrix were also investigated. The results showed an increase in thermal stability for the triple-functionalized Mt, compared with the double-functionalized samples. The onset decomposition temperatures and the maximum mass loss temperatures of the PS nanocomposites were increased by 27 °C and 32 °C, respectively, by the incorporation of triple-modified Mt, as a result of the good exfoliation and dispersion of the nanolayers, more favorable polymer–nanofiller interaction, as well as the formation of a more remarkable tortuous pathway in the continuous matrix.