Causes and Control Technology of Slurry Overflow in an Ammonia Desulfurization Tower

[Image: see text] In the flue gas ammonia desulfurization process of the coal chemical industry, ammonium sulfate slurry in the desulfurization tower often foams and overflows, which wastes resources and pollutes the environment. The solution to this problem remains largely unknown. This paper aims to reveal the causes of foaming by analyzing foam composition, ammonia desulfurization process raw material source, and characteristics of the flue gas source of the coal chemical industries. It is seen that the organic carboxylate ammonium salt surfactant in the slurry was the main cause of ammonium sulfate slurry foaming. Moreover, due to ammonium sulfate crystals and ash in foam forming a skeleton to support the foaming structure, the foam was not easy to break. More importantly, an appropriate defoaming agent was screened and optimized by an ammonia desulfurization tower simulated device in the laboratory. The YLZ-3 compound defoaming agent, with the optimal defoaming efficiency, was obtained by combining a polyether siloxane copolymer, n-octyl alcohol, fumed silica, and deionized water. It had a good temperature stability and little influence on the ammonium sulfate slurry drying time. However, defoaming agent addition could affect the ammonium sulfate crystal form. The foam overflowing could be controlled by spraying the defoaming agent from the top of the tower. Thus, the problem of bubbling overflow of the ammonia desulfurization tower could be resolved very well.