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A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement
Additive manufacturing technologies are increasingly being used in production systems because they shorten product development time and production cost, but surface integrity remains a limitation to meet the standards set by conventional manufacturing. In this research article, two chemical, one the...
Autores principales: | , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2021
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8510037/ https://www.ncbi.nlm.nih.gov/pubmed/34640277 http://dx.doi.org/10.3390/ma14195880 |
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author | Chueca de Bruijn, Ariadna Gómez-Gras, Giovanni Pérez, Marco A. |
author_facet | Chueca de Bruijn, Ariadna Gómez-Gras, Giovanni Pérez, Marco A. |
author_sort | Chueca de Bruijn, Ariadna |
collection | PubMed |
description | Additive manufacturing technologies are increasingly being used in production systems because they shorten product development time and production cost, but surface integrity remains a limitation to meet the standards set by conventional manufacturing. In this research article, two chemical, one thermal, and three mechanical finishing operations are proposed to post-process fused filament fabricated Ultem 9085 parts. Their effects on the parts’ surface quality and dimensional accuracy (changes in their width, height, length, and mass) are examined through optical and electron scanning microscopy, and the advantages and disadvantages of each method are discussed. Microscope evaluation has proven to be a powerful tool to observe apparent differences and understand the nature of different morphological changes. Results indicate that chemical and thermal treatments and ball burnishing are good candidates to significantly enhance the finish of the parts, despite requiring the use of solvents or provoking dimensional changes to the parts. The effects of abrasive mechanical treatments are more moderate at a macroscopic scale, but the surface of the filaments suffers the most remarkable changes. |
format | Online Article Text |
id | pubmed-8510037 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2021 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-85100372021-10-13 A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement Chueca de Bruijn, Ariadna Gómez-Gras, Giovanni Pérez, Marco A. Materials (Basel) Article Additive manufacturing technologies are increasingly being used in production systems because they shorten product development time and production cost, but surface integrity remains a limitation to meet the standards set by conventional manufacturing. In this research article, two chemical, one thermal, and three mechanical finishing operations are proposed to post-process fused filament fabricated Ultem 9085 parts. Their effects on the parts’ surface quality and dimensional accuracy (changes in their width, height, length, and mass) are examined through optical and electron scanning microscopy, and the advantages and disadvantages of each method are discussed. Microscope evaluation has proven to be a powerful tool to observe apparent differences and understand the nature of different morphological changes. Results indicate that chemical and thermal treatments and ball burnishing are good candidates to significantly enhance the finish of the parts, despite requiring the use of solvents or provoking dimensional changes to the parts. The effects of abrasive mechanical treatments are more moderate at a macroscopic scale, but the surface of the filaments suffers the most remarkable changes. MDPI 2021-10-08 /pmc/articles/PMC8510037/ /pubmed/34640277 http://dx.doi.org/10.3390/ma14195880 Text en © 2021 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Chueca de Bruijn, Ariadna Gómez-Gras, Giovanni Pérez, Marco A. A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title | A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title_full | A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title_fullStr | A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title_full_unstemmed | A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title_short | A Comparative Analysis of Chemical, Thermal, and Mechanical Post-Process of Fused Filament Fabricated Polyetherimide Parts for Surface Quality Enhancement |
title_sort | comparative analysis of chemical, thermal, and mechanical post-process of fused filament fabricated polyetherimide parts for surface quality enhancement |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8510037/ https://www.ncbi.nlm.nih.gov/pubmed/34640277 http://dx.doi.org/10.3390/ma14195880 |
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