Prediction of the Interface Shear Strength between Ultra-High-Performance Concrete and Normal Concrete Using Artificial Neural Networks

The bond strength between ultra-high-performance concrete (UHPC) and normal-strength concrete (NC) plays an important role in governing the composite specimens’ overall behaviors. Unfortunately, there are still no widely accepted formulas targeting UHPC–NC interfacial strength, either in their specifications or in research papers. To this end, this study constructs an experimental database, consisting of 563 and 338 specimens for splitting and slant shear tests, respectively. Moreover, an additional 35 specimens for “improved” slant shear tests were performed, which could circumvent concrete crushing and trigger interfacial debonding. Additionally, for the first time in our tests, the effect of casting sequence on UHPC–NC bond strength was identified. Based on the database, an artificial neural network (ANN) model is proposed with the following inputs: namely, the normal stress perpendicular to the interface, the interface roughness, and the compressive strengths of the UHPC and NC materials. Based on the ANN analyses, the explicit expression of UHPC–NC bond strength is proposed, which significantly lowers the prediction error. To be fully compatible with the specifications, the conventional shear-friction formula is modified. By splitting the total force into adhesion and friction forces, the modified formula additionally takes the casting sequence into account. Although sacrificing accuracy to some extent compared to the ANN model, the modified formula relies on a solid physical basis and its accuracy is enhanced significantly compared to the existing formulas in specifications or research papers.