Bathurst Burr (Xanthium spinosum) Powder—A New Natural Effective Adsorbent for Crystal Violet Dye Removal from Synthetic Wastewaters

A new natural adsorbent material, Bathurst burr powder, was used to remove crystal violet dye from synthetic wastewaters. Particle size distribution and SEM and FTIR analyses were performed to characterize it. The effect of the operational adsorption process parameters (pH, ionic strength, initial dye concentration, adsorbent dose, contact time, temperature) onto the adsorption process was evaluated in a batch system. Equilibrium, kinetic, and thermodynamic studies were performed in order to understand the adsorption process. Taguchi method and ANOVA test were used to optimize the dye adsorption conditions and to establish the percentage contribution of each factor, respectively. The accuracy of the Taguchi prediction method was analyzed by correlating the predicted dye removal efficiency with the experimentally determined one. The particle size distribution analysis showed that 82.15% of the adsorbent particles have an average size below 0.5 mm. The adsorption process followed the Langmuir isotherm and pseudo-second order kinetic model. Maximum adsorption capacity value (164.10 mg·g(−1)) was higher compared to many similar adsorbents. The process was endothermic, spontaneous, and favorably involving a physisorption mechanism. The Taguchi method showed that the most influential controllable factor was pH (65% contribution in adsorption efficiency) and the data analysis indicates a very good accuracy of the experimental design (R(2) = 0.994). The obtained results demonstrated that Bathurst burr powder can be used as a cheap and efficient adsorbent for crystal violet dye removal from aqueous solution.